Experimental and Numerical Investigation of Crushing of Brass Cylindrical Tubes

Authors

Abstract

Thin-walled structures have been extensively usedas energy absorbers in automobile and aerospace industries.This paper treats the collapse behaviour and energy absorption response of brass cylindrical tubes subjected to axial loading, using experiment and non-linear finite element models. In experimental approach, brass cylindrical samples were made by the process of extrusion. These samples are compressed between two rigid platens under quasi-static loading conditions and the collapse mechanism, the variations of crushing load and absorbed energy are determined. A numerical model is presented based on finite element analysis to simulate the collapse process considering the non-linear responses due to material behaviour, contact and large deformation. The comparison of numerical and experimental results showed that the present model provides an appropriate procedure to determine the collapse mechanism, crushing load and the amount of energy absorption. Numerical simulation techniques validated are used to carry out a parametric study of brass cylindrical tubes. In the following, influence of important parameters such as geometry imperfection (wall thickness gradient and wave formation), boundary condition, semi-apical angle, multi-cell columns reinforace and velocity impact was investigated. The results of this paper highlight the advantages of using brasscylindrical tubes as energy absorber.

Keywords

Main Subjects


[1] Alexander JM (1960) An approximate analysis of the collapse of thin cylindrical shells under axial loading. Q J Mech Appl Math 13(1): 11-16.
[2] Andrews KRF, England GL, Ghani E (1983) Classification of axial collapse of cylinder tubes under quasi-static loading. Int J Mech Sci 25(2): 687-696.
[3] Ren W, Mingbao H, Zhuping H, Qingchun Y (1983) An experimental study on the dynamic axial plastic buckling of cylindrical shells. Int J Impact Eng 1(3): 249-256.
[4] Abramowicz W, Jones N (1984) Dynamic axial crushing of circular tubes. Int J Impact Eng 2(3): 263-281.
[5] Abramowicz W, Jones N (1986) Dynamic progressive buckling of circular and square tubes. Int J Impact Eng 4(4): 243-269.
[6] Gupta NK (1998) Some aspect of axial collapse of cylindrical thin-walled tubes. Thin Wall Struct 32(3): 111-126.
[7] Singace AA (1999) Axial crushing analysis of tubes deforming in the multi-lobe mode. Int J Mech Sci 41(7): 865-890.
[8] Yamasaki K, Han J (2000) Maximization of crushing energy absorption of cylindrical shells. Adv Eng Softw 31(6): 425-434.
[9] AlGalib D, Limam A (2004) Experimental and numerical investigation of static and dynamic axial crushing of circular aluminum tubes. Thin Wall Struct 42(8): 1103-1137.
[10] Karagiozova D, Alves M (2004)  Transition from progressive buckling to global bending of circular shells under axial impact- part I: experimental and numerical observations. Int J Solids Struct 41(5): 1565-1580.
[11] Wenyi Y, Emilien Durif YY, Cuie W (2007) Crushing simulation of foam-filled aluminium tubes. Mater Trans 48(7): 1901-1906.
[12] Rajendran R, PremSai K, Chandrasekar B, Gokhaleb A, Basu S (2009) Impact energy absorption of aluminum foam fitted AISI 304L stainless steel tube. Mater Design 30(5): 1777-1784.
[13] Marzbanrad J,  Mehdikhanlo M,  Saeedipour A (2009) An energy absorption comparison of square, circular, and elliptic steel and aluminum tubes under impact loading. Turkish J Eng Environ Sci 33: 159-166.
[14] Salehghaffari S, Tajdari M, Panahi M, Mokhtarnezhad F (2010) Attempts to improve  energy absorption characteristics of circular metal  tubes subjected to axialloading. Thin Wall Struct 48: 379-390.
[15] Alavi Nia A, Haddad Hamedani J (2010) Comparative analysis of energy absorption and deformations of thin walled tubes with various section geometries. Thin Wall Struct 48: 946-954.
[16] Ghamarian A, Abadi MT (2011)  Axial crushing analysis of end-capped circular tubes. Thin Wall Struct 49(6): 743-752.
[17] Azarakhsh S, Rahi A, Ghamarian A, Motamedi H  (2015) Axial crushing analysis of  empty and foam-filled brass bitubular cylinder tubes. Thin Wall Struct 95(3): 60-72.
[18] Gupta NK, Venkatesh C (2007) Experimental and numerical studies of impact axial compression of thin-walled conical shells. Int J Impact Eng 34: 708-720.
[19] Symonds PS (1965) Viscoplastic behavior in response of structures to dynamic loading. In: Huffington NJ (eds). Behaviour of Materials under Dynamic Loading. SME, New York. 106-124.
[20] Ahmad Z, Thambiratnam DP (2009) Crushing response of foam-filled conical tubes under quasi-static axial loading. Mater Design 30(7): 2393-2403.