An investigation into the effect of surface preparation method and heat Treatment on mechanical properties of multilayer Al / Al / Steel sheet produced by cold roll bonding

Authors

1 Department of Mechanical Engineering, Islamic Azad University, Science and Research Branch

2 Department of Mechanical Engineering, University of Tehran

3 Associate Professor, Faculty of Mechanical Engineering, K. N. Toosi University of Technology

Abstract

The use of cold rolling, is one of the methods of producing multilayer clad sheets. The advantages of this method over other methods of producing multilayer clad sheets have led to its widespread use in recent years. Existence of several parameters affecting the mechanical properties and bond strength of multilayer sheets produced by cold roll bonding, has made research in this field important. In this paper, using experimental method, the effect of several effective parameters such as temperature and time of thermal operation and type of sheet surface preparation on the mechanical properties of AA5456 / AA1020 / St321 three-layer sheet produced by cold rolling has been investigated. In this regard, two sanding methods including flap disc and Cylindrical Sandpaper have been used to prepare the surface of the sheets and heat treatment has been performed at three temperature levels of 310, 355 and 400 ° C for three periods of 30, 60 and 90 minutes. The results of these tests showed that the highest increase in tensile strength was obtained in the sample of heat treatment at a temperature of 400 ° C for 60 minutes and surface preparation by Cylindrical Sandpaper.

Keywords

Main Subjects

References

[1] Sheng, L., Yang, F., Xi, T., Lai, C., & Ye, H. (2011). Influence of heat treatment on interface of Cu/Al bimetal composite fabricated by cold rolling. Compos B Eng, 42(6), 1468-1473.
[2] Hossein, O., Abbasi, M., & Razavi, S. H. (2012). Evaluation of diffusion and phase transformation at Ag/Al bimetal produced by cold roll welding. Trans. Nonferrous Met. Soc. China, 22(2), 312-317.
[3] Li, X., Zu, G., & Wang, P. (2013). Effect of strain rate on tensile performance of Al/Cu/Al laminated composites produced by asymmetrical roll bonding. Mater  Sci  Eng , A, 575, 61-64.
[4] Jamaati, R., & Toroghinejad, M. R. (2010). Effect of friction, annealing conditions and hardness on the bond strength of Al/Al strips produced by cold roll bonding process. Mater Des, 31(9), 4508-4513.
[5] Kim, I.-K., & Hong, S. I. (2013). Effect of component layer thickness on the bending behaviors of roll-bonded tri-layered Mg/Al/STS clad composites. Mater Des, 49, 935-944.
[6] Kim, J.-K., Huh, M.-Y., Lee, J.-C., Jee, K.-K., & Engler, O. (2004). Evolution of strain states and textures during roll-cladding in STS/Al/STS sheets. J  Mater  Sci, 39(16), 5371-5374.
[7] Lee, K. S., Yoon, D. H., Kim, H. K., Kwon, Y.-N., & Lee, Y.-S. (2012). Effect of annealing on the interface microstructure and mechanical properties of a STS–Al–Mg 3-ply clad sheet. Mater  Sci  Eng , A, 556, 319-330.
[8] Mousavi, S. A., & Sartangi, P. F. (2009). Experimental investigation of explosive welding of cp-titanium/AISI 304 stainless steel. Mater Des, 30(3), 459-468
[9] Movahedi, M., Madaah-Hosseini, H., & Kokabi, A. (2008). The influence of roll bonding parameters on the bond strength of Al-3003/Zn soldering sheets. Mater  Sci  Eng , A, 487(1-2), 417-423.
[10] Kim, M., Lee, K., Han, S., & Hong, S. (2021). Interface strengthening of a roll-bonded two-ply Al/Cu sheet by short annealing. Mater  Charact, 174, 111021.
[11] Baruj, H. D., Shadkam, A., & Kazeminezhad, M. (2020). Effect of severe plastic deformation on evolution of intermetallic layer and mechanical properties of cold roll bonded Al-Steel bilayer sheets. J Mater Res Technol, 9(5), 11497-11508.
[12] Manesh, H. D., & Shahabi, H. S. (2009). Effective parameters on bonding strength of roll bonded Al/St/Al multilayer strips. J Alloys Compd, 476(1-2),292-299.
[13] Wang, C.-y., Jiang, Y.-b., Xie, J.-x., Sheng, X., Zhou, D.-j., & Zhang, X.-j. (2017). Formation mechanism and control of aluminum layer thickness fluctuation in embedded aluminum–steel composite sheet produced by cold roll bonding process. Trans. Nonferrous Met. Soc. China, 27(5), 1011-1018.
[14] Findik, F. (2011). Recent developments in explosive welding. Mater Des, 32(3), 1081-1093.
[15] Chou, I.-N., & Hung, C. (1999). The finite-element study on extrusion of powder/solid composite clad rods. J Mater Process Technol, 96(1-3), 124-132.
[16] Sharifitabar, M., Halvaee, A., & Khorshahian, S. (2011). Microstructure and mechanical properties of resistance upset butt welded 304 austenitic stainless steel joints. Mater Des, 32(7), 3854-3864.
[17] Brickstad, B., & Josefson, B. (1998). A parametric study of residual stresses in multi-pass butt-welded stainless steel pipes. Int. J Press Vessels Pip, 75(1), 11-25.
[18] Xiao, H., Qi, Z., Yu, C., & Xu, C. (2017). Preparation and properties for Ti/Al clad plates generated by differential temperature rolling. J Mater Process Technol, 249, 285-290.
[19] Nie, J., Wang, F., Chen, Y., Mao, Q., Yang, H., Song, Z., Liu, X., & Zhao, Y. (2019). Microstructure and corrosion behavior of Al-TiB2/TiC composites processed by hot rolling. Results Phys, 14, 102471.
[20] Ray, S. (2016). Principles and applications of metal rolling. Cambridge University Press.
[21] Forster, J. A., Jha, S., & Amatruda, A. (1993). The processing and evaluation of clad metals. Jom, 6(45)35-38.
[22] Li, L., Nagai, K., & Yin, F. (2008). Progress in cold roll bonding of metals. Sci Technol  Adv  Mater.
[23] Manesh, D., & Taheri, K. (2005). An investigation of deformation behavior and bonding strength of bimetal strip during rolling. Mechanics of Materials, 37(5), 531-542.
[24] Hwang, Y.-M., Chen, T.-H., & Hsu, H.-H. (1996). Analysis of asymmetrical clad sheet rolling by stream function method. Int J Mech Sci, 38(4), 443-460.
[25] Tzou, G.-Y., & Huang, M.-N. (2003). Analytical modified model of the cold bond rolling of unbounded double-layers sheet considering hybrid friction. J Mater Process Technol, 140(1-3), 622-627.
[26] Nie, H., Liang, W., Chen, H., Zheng, L., Chi, C., & Li, X. (2018). Effect of annealing on the microstructures and mechanical properties of Al/Mg/Al laminates. Mater Sci Eng , A, 732, 6-13.
[27] Wang, Y., Song, R., Yanagimoto, J., & Li, H. (2019). Effect of heat treatment on bonding mechanism and mechanical properties of high strength Cu/Al/Cu clad composite. J Alloys Compd, 801, 573-580.
[28] Poddar, V., & Rathod, M. (2021). Evaluation of mechanical properties of cold roll bonded mild steel and aluminum. Mater Today Proc.
[29] Amanollahi, A., Ebrahimzadeh, I., Raeissi, M., & Saeidi, N. (2021). Laminated steel/aluminum composites: Improvement of mechanical properties by annealing treatment. Mater Today Commun, 29, 102866.
[30] Toutanji, H., & Ortiz, G. (2001). The effect of surface preparation on the bond interface between FRP sheets and concrete members. Compos. Struct, 53(4), 457-462.
[31] Abedi, R., & Akbarzadeh, A. (2015). Bond strength and mechanical properties of three-layered St/AZ31/St composite fabricated by roll bonding. Mater Des, 88, 880-888.
[32] Gao, C., Li, L., Chen, X., Zhou, D., & Tang, C. (2016). The effect of surface preparation on the bond strength of Al-St strips in CRB process. Mater Des, 107, 205-211.
[33] Shabani, A., Toroghinejad, M. R., & Bagheri, A. (2018). Effects of intermediate Ni layer on mechanical properties of Al–Cu layered composites fabricated through cold roll bonding. Metall Mater Trans A Phys Metall Mater Sci, 25(5), 573-583.
[34] Yang, X., Weng, H., & Tang, C.-l. (2018). Interfacial Bonding Mechanism Ofaluminium and Steel Composites. Adv. Compos. Lett, 27(2), 096369351802700203.
[35]Beygi, R., & Kazeminezhad, M. (2010). The effects of annealing phenomena on the energy absorption of roll-bonded Al–steel sheets during wedge tearing. Mater  Sci  Eng , A, 527(27-28), 7329-7333.
[36] Eizadjou, M., Manesh, H. D., & Janghorban, K. (2008). Investigation of roll bonding between aluminum alloy strips. Mater Des, 29(4), 909-913.
[37] Singh, R. (2016). Chapter 12 - Heat Treatment of Steels. In R. Singh (Ed.), Applied Welding Engineering (Second Edition) (pp. 111-124). Butterworth-Heinemann. https://doi.org/https://doi.org/10.1016/B978-0-12-804176-5.00012-8
[38] Lo, I.-H., & Tsai, W.-T. (2003). Effect of heat treatment on the precipitation and pitting corrosion behavior of 347 SS weld overlay. Materials Science and Engineering: A, 355(1-2), 137-143.
[39] Syarif, J., Badawy, K., & Hussien, H. A. (2021). Atomistic simulation of the diffusion behavior in Al-Fe. Nucl  Mater  Energy, 29, 101073.
[40] Parsa, M. H., Yamaguchi, K., & Takakura, N. (2001). Redrawing analysis of aluminum–stainless-steel laminated sheet using FEM simulations and experiments. Int J Mech Sci, 43(10), 2331-2347.
[41] Akramifard, H., Mirzadeh, H., & Parsa, M. (2014). Cladding of aluminum on AISI 304L stainless steel by cold roll bonding: Mechanism, microstructure, and mechanical properties. Mater Sci Eng , A, 613, 232-239.
Journal of Solid and Fluid Mechanics
Volume 13, Issue 2
May and June 2023
Pages 55-67

Files

Share

How to cite

Statistics