Sheet EMF using convex punch instead of concave die

Authors

Abstract

High speed and abscense of a precise control over pressure distribution confine sheet EMF into a die to simple shapes having shallow depth. It is possible to reach a higher depth by applying a convex punch instead of a concave die. In this article, sheet EMF on a punch and sheet EMF into a die have been investigated. The electromagnetic part of the study has been analytically investigated and the its mechanical part has been numerically studied using FEM in Abaqus software. In order to couple electromagnetic with mechanical parts, no-coupling method has been used. The obtained results have been verified by comparing the obtained results with previous experimental ones in literature. Al 1050 has been used in the present research. Rate-dependent and rate-independent hardening have been taken into consideration for the mechanical behavior for material. Using appropriate hardening model for material yields acceptable results. Moreover, a convex punch instead of a concave die is used to reach a higher depth in sheet EMF.

Keywords

Main Subjects


[1] Park YB, Kim HY,Oh SI (2005) Design of axial torque joint made by electromagnetic forming. Thin Wall Struct 43: 826-844.
[2] Vohnout VJ (1998) A hybrid quasi-static/dynamic process for forming large sheet metal parts from aluminum alloys. Ph.D. Dissertation. The Ohio State University, Columbus, Ohio.
[3] Kapitza PL (1924)  A method for producing strong magnetic fields.  P Roy Soc Edinb A 105: 691–710.
[4] Harvey GW, Brower DF (1958) Metal forming device and method. US-Patent Nr. 2976907.
[5] Gobl N (1969) Elektromagnetische umformversuche mit flachspulen. In DrittesKolloquium uber Grundlagen der elektrischen Hochgeschwindigkeitsbearbeitung. Berlin 78–94.
[6] Al-Hassani STS (1975) Magnetic pressure distributions in sheet metal forming. In Proceedings of the Conference on Electrical Methods of Machining, Forming and Coating , London 1–10.
[7] Takatsu N, Kato M, Sato K, Tobe T (1988) High speed forming of metal sheets by electromagnetic force. JSME Int J A-Mech M 31(1): 142-148.
[8] Risch D, Beerwald C, Brosius A, Kleiner M (2004) On the significance ofthe die design for the electromagnetic sheet metal forming. In Proceedings of the First International Conference on High speed Forming, Dortmund 191–200.
[9] Imbert J, Winkler SL, Worswick M, Golovashchenko S (2004) Formabilityand damage in electromagnetically formed AA5754 and AA6111. In Proceedings of the First International Conference on High speed Forming, Dortmund 201–210.
[10] Oliveira DA, Worswick MJ, Finn M, Newman D (2005) Electromagnetic formingof aluminum alloy sheet: free-form and cavity fill experiments and model. J Mater Process Tech 170: 350–362.
[11] Neugebauer R, Loschmann F, Putz M, Koch T, Laux G (2006) A productionoriented approach in electromagnetic forming of metal sheets. In Proceedingsof the Second International Conference on High Speed Forming, Dortmund 129–139.
[12] Correia JPM, Siddiqui MA, Ahzi S, Belouettar S, Davies R (2008) A simple  model to simulate electromagnetic sheet free bulging process.  Int J Mech Sci 50:1466–1475.
[13] Xu D, Liu X, Fang K, Fang H (2010) Calculation of electromagnetic force in electromagnetic forming process of metal sheet. J Appl Phys 107-124907.
[14] Xiao-hui C, Jian-hua M, Ying Z (2012) 3D modeling and deformation analysis for electromagnetic sheet forming process. T Nonferr Metal Soc 164-169.
[15] Abdelhafeez AM,  Nemat-Alla MM, El-Sebaie MG (2012) Finite element analysis of electromagnetic bulging of sheet metals. IJSER 3(2): 180-186.
[16] Hashimoto Y, Hideki H, Miki S, Hideaki N (1999) Local deformation and buckling of a cylindrical Al tube under magnetic impulsive pressure. J Mater Process Tech 85: 209-212.
[17] Serway RA (1990) Physics for scientists and engineers with modern physics. 3rd edn. Saunders College Publishing, Toronto.
[18] Fenton GK, Daehn GS (1998) Modeling of electromagnetically formed sheet metal. J Mater Process Tech 75: 6-16.